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EGT probe 4jb1 manifold

Posted: Mon Oct 08, 2018 5:19 am
by gezzaroo
Hey guys, my 90 jack utilises a pre EGR manifold. I want to put it in the spot (4th cylinder) where other models use the blanking plate. My manifold has an approximately 10mm recess in the spot. Other threads say it is about 20mm thick there but that was a with a 4jg2 manifold. I want to do it without removing the manifold. What do you guys reckon.

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Re: EGT probe 4jb1 manifold

Posted: Mon Oct 08, 2018 8:12 am
by paulthepilot5
It’s about 10mm thick, through the recessed section.

Re: EGT probe 4jb1 manifold

Posted: Mon Oct 08, 2018 8:16 am
by paulthepilot5
Doing it with the manifold on is not a good idea, metal swarf will be hard to remove. Could also be a risk of larger burrs of metal left on the inside which of not removed could break off and potentially damage turbo

Re: EGT probe 4jb1 manifold

Posted: Tue Oct 09, 2018 10:42 pm
by gezzaroo
I'm willing to give it a go with the manifold on. Vacuum and pen magnet should be adequate to remove swarf according to others.

Re: EGT probe 4jb1 manifold

Posted: Wed Oct 10, 2018 5:40 am
by isuzurob
Yeah best way is lots of grease on the drill bit and tap will be sweet havnt got a rubbish ceramic exhaust wheel

Re: EGT probe 4jb1 manifold

Posted: Fri Oct 12, 2018 7:56 am
by gezzaroo
Well its all done. Did it with the manifold on using grease and the magnet. The old Aldi tap and die kit worked a treat. No leaks. 20181011_174805.jpg
Only problem, the sass gauge does not light up and the exhaust temp kind of rose slowly and not briskly with acceleration. So I'm hoping to get a replacement.20181011_150252.jpg